TURNOUTS

TRACK TEC PRODUCTS ARE TOP QUALITY, BASED ON LONG EXPERIENCE AND CONSTANT INNOVATION. OUR HIGH STANDARDS ARE CONFIRMED BY NUMEROUS INTERNATIONAL APPROVALS, CERTIFICATES AND REFERENCES. WE ARE FOCUSED ON GUARANTEEING FULL CUSTOMER SATISFACTION.

Our individual solutions meet all our customers’ expectations, including particularly challenging and complex requirements.

We systematically improve our products and services to ensure efficient processes and long-term reliability

• Turnouts with standard geometries
• Customized turnouts – made to individual order

1. Railway turnouts with Vignol rails (including standard turnouts, single-slip and double-slip switches, curved turnouts, railway crossings)
2. Tramway turnouts with grooved rails (individually designed for individual junctions)
3. Turnouts for high speeds (with movable frog nose)
4. High load switches
5. Turnout components

● Set of switches
● Half set of switches
● Check rail devices
● Point locks
● Turnout tongue compensation devices
● Mechanic lock couplings
● Check rails
● Manual changeover devices

6. Pre-assembly on the bearers
7. Delivery of turnouts in blocks
8. Forged tongues
9. Other superstructure elements

• Point locks
• Turnout tongue compensation devices
• Switch lock protection
• Steel sleepers
• Mechanic lock couplings
• Check rails
• Manual change over devices
• Contrivances for dilatation
• Steel elements of maneuvering stand
• Transition rail

SLEEPERS (CROSSTIES)

TRACK TEC GROUP IS A COMPREHENSIVE SUPPLIER OF TRACK SUPERSTRUCTURE MATERIALS BASED ON PRODUCTS MADE IN ITS OWN PLANTS. TRACK TEC IS THE LARGEST MANUFACTURER IN POLAND OFFERING A WIDE RANGE OF SLEEPERS OF VARIOUS TYPES, BOTH PRESTRESSED CONCRETE AS WELL AS WOODEN ONES.

More than a half of all sleepers and turnouts installed in the Polish rail network were produced in the plants of Track Tec Group.

 

The products offered are characterized by the highest quality which is the result of many years of experience and consistent implementation of innovations. Track Tec Group has numerous approvals, certificates and references confirming the highest technical standards and its products can be used with all railway systems in Europe.

Prestressed Concrete Sleepers

We offer our Customers a guarantee that all our products meet the highest technical and technological standards. Track Tec Group’s production plants of prestressed concrete sleepers are ISO 9001 certified and are registered with the relevant railway authorities in many countries. They were also approved by major railway infrastructure operators. All our prestressed concrete sleepers meet European standards and are ISO 14001 and BH OHSAS 18001 certified.

Track Tec prestressed concrete sleepers are designed and manufactured in accordance with the national and European standards:

  • European standard EN 13230 Railway applications – Track – Concrete sleepers and bearers
  • DBS 918 143 Concrete sleepers and bearers for ballast superstructure and slab track
  • EN 206 Concrete – specification, performance, production and conformity
  • EN 197 Cement
  • EN 13481 Railway applications – Track – Performance requirements for fastening systems
  • EN 13146 Railway applications – Track – Test methods for fastening systems
  • Prestressed concrete sleepers:
    • Prestressed concrete bridge sleepers
    • Prestressed concrete sleepers with elastic sleeper pads
  • Prestressed concrete tramway sleepers
  • Prestressed concrete bearers
    • Prestressed concrete bearers for track blockings
  • Railway crossing panels
  • Drainage elements
  • Rail fastening system for sleepers

Wooden Sleepers

The fulfillment of the strictest requirements, the consistent management as well as the extraordinary attention to detail guarantee the highest product quality. To ensure the production of the highest quality elements, Track Tec Lipa Sp. z o.o. has implemented the following systems:

  • Quality management system in accordance with PN-EN ISO 9001, attested with a TÜV Rheinland certificate
  • Quality management system in accordance with PN-EN ISO 14001, attested with a TÜV Rheinland certificate
  • Plant’s own production control in accordance with PN-EN 13145 – track and turnout sleepers, attested with a certificate of the Polish Transport Monitoring Body in Warsaw
  • Plant’s own production control in accordance with PN-EN 14229/wooden poles/, attested with a certificate of the Institute for Building Technology in Warsaw

Our wooden sleepers are produced in compliance with European standards in accordance with EN 13145 Railway applications – Track – Wood sleepers and bearers as well as technical specifications in the individual countries for the relevant rail operators (incl. PKP, DB, ÖBB, SBB, TRV).   EN 13145 Railway applications – Track – Wood sleepers and bearers as well as technical specifications in the individual countries for the relevant rail operators (incl. PKP, DB, ÖBB, SBB, TRV).

  • Wooden sleepers made of
    • Oak wood
    • Pine wood
    • Beech wood
  • Wooden bearers made of
    • Oak wood
    • Pine wood
  • Wooden bridge sleepers made of
    • Oak wood
    • Pine wood
  • Wooden poles

RAIL FASTENING SYSTEM

Track Tec Group’s tension clamps meet all requirements sets by 
the railways globally. Tension clamps are components of the rail
fastening system, responsible for the direct fit fixation of the rail onto the
sleeper. They provide reliable connection of the rail to the sleeper in the
required position while allowing its intentional displacement. Tension clamps
offered by Track Tec Group are manufactured in our factory in Coswig, located
in Saxony-Anhalt, Germany. The beginning of the plant dates back to 2008. The
takeover of the plant by Track Tec Group took place in 2015.

  • Tension Clamps

    • SKL 1
    • SKL 1/97
    • SKL 14
    • SKL 12

LOGISTICS

We ensure that the products manufactured in our factories reach the location specified by the customer at the desired time. Therefore, logistics are an important part of our activity. We organise and carry out logistics with our own resources and in cooperation with our partners. We have rolling stock for special transport of turnout blocks and are able to transport up to 9 turnouts in a single train and install them at the installation site using our own rail cranes.

We also have wagons for transporting aggregates. We organise national and international logistics by rail, road and air, and are systematically increasing the share of rail transport in line with green transport objectives.

CERTIFICATES

CERTIFICATE OF COMPLIANCE HALF SWITCHES "TYPE GW 54E 1 R 195 1:9"
Track Tec GMBH “Half switches GW 54E1 R195 1:9 for the purpose of switches on concrete switch sleepers” complies to the requirements of SPC 00335, version 001, as reported in Assessment report of DEKRA Rail by DR/19/190059/003 version 1.0, dated July 8th, 2019, and the FAT half switches report of DEKRA Rail by DR/19/190059/004 version 1.0, dated July 8th, 2019 and the Monitoring half switches report of DEKRA Rail by DR/20/190059/006 version 1.0, dated April 23th , 2020. 2019 POLISH RAILWAY AWARD The 2019 Polish Railway Award for the globally pioneering solution – the R1200 turnout.
2018 CERTIFICATE OF THE QUALITY, ENVIRONMENTAL AND OHS INTEGRATED MANAGEMENT SYSTEM

The Certificate of the Integrated Management System (IMS) in the field of quality, environment and occupational health and safety (OHS) was awarded to Track Tec S.A. by TÜV-Rheinland. The IMS implemented at Track Tec S.A. was adjusted to the requirements of ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007. Production facilities in Suwałki and Goczałków were certified in relation to concrete, reinforced concrete and prestressed concrete products as well as railway fastening systems.

2016 CERTIFICATE OF THE OFFICIAL SUPPLIER OF TURNOUTS AND SUBASSEMBLIES IN BRAZIL

Track Tec Group became a certified supplier of turnouts in Brazil. Representatives of Track Tec Group received in São Paulo a relevant Certificate authorising Track Tec as one of the two official suppliers of turnouts and subassemblies in the world from São Paulo CPTM and Metro.

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